The ino XP 7000 is a 3 Axis CNC Profile Machining center designed for processing profiles with high precision and speed. The machine is basically designed for machining light alloy profiles such as aluminium (up to 20 mm wallthickness), pvc, copper, steel up to 20 mm wall thickness, stainless steel up to 2 mm wall thickness.
Thanks to the high precision and the large processing capabilities, the machine is suitible for all windows and doors profiles, curtain wall profiles, unitised curtain wall profiles, automotive industry, aviation industry, bus industry and furniture industry. The 7 meter net machining length of the machine is divided into 2 working zones of 3.500 mm each and the machine functions in 2 stations that can be independently programmed.
The drilling operations and the milling operations are drawn thanks to 3D CAD-CAM Software “CamBOX” and the G codes are carried through a CNC Controller to the machine milling spindle.
The CamBOX is a professional CADCAM solution for machining of profiles in 3,4 or 5 axis. It imports the dxf & dwg files with profile drawings and reflects the data on the screen as a 3D profile bar placed on the pneumatic clamping units. The software can also import stp and igs files optionally. The user can program all the operations very easily using standard features ready on the software. To open lock cases for example, theer are ready macros and in couple of seconds, the user can finish the programming of a door sash.
The profiles are connected on pneumatic clamping units that can take profiles up to 300 X 300 mm of size and 7.000 mm of length. The pneumatic clamping units can be positioned automatically by the machining bridge. In case the operations cause any collusion of the spindle on the clamps, the machine moves the clamps away from the crash automatically.
XP 7000 has 2 spindles connected on the Z axis. The first spindle is working from the top and the second spindle is an angular spindle that is working from the sides of the profile. The top spindle has 7.5 kW with 24.000 rpm driven through an inverter of 10 kW for adjusting the speed from 1 to 18.000 rpm. The machine is designed with a stationary automatic tool changer magazine placed in the middle of the machine with 8 positions. The reason that the magazine is stationary is that many different sizes of tools can be placed. In the magazine the operator can place (at the same time) up to 4 angular heads, 2 disc cutters between minimum 40 mm and up to maximum 300 mm of diameter and drilling tools with a size of 250 mm length. These tool sizes are the biggest sizes among the competitors in the world. The horizontal angular spindle is 3,0 kW 18.000 rpm without a tool changer placed in front of the vertical spindle, driven by an inverter of 5,5 kW that can adjust the speed between 1-18.000 rpm. Thanks to the 3 independent spindles working on the 3 sides of the profile, the time for tool changing is decreased dramatically.
There is automatic tool length measurement device to measure the size of the tools on the 3 sides of the spindle. The machine can check the size of the tool each time before start processing on the profile, to be sure that the operations are carried out with the perfect precision.
Pneumatic clamps are designed especially for machining the largest profiles that can be extruded. When processing from the top, the clamps can hold a profile bar up to 400 mm of width and 300 mm of height. When processing from the 3 sides of the profiles, the machine can machine 300 mm X 300 mm. This size is the largest among all the competitors in 3 axis profile machining centers league.
The dust extraction roller conveyor is placed under the machine, it can work to the left or to the right side for extracting the swarf caused by the machining of the profiles.